Natural and Plant-Based Epoxy Fillers
Discover our diverse range of bio-based epoxy fillers designed for epoxy resins and various thermosetting materials. Epoxy fillers are known for their robust adhesive properties, making them ideal for use in adhesives, paints, coatings, varnishes, and composite materials. By choosing our sustainable options, your company can effectively replace traditional metal and mineral powders while enhancing material performance in innovative ways.
Sustainable Epoxy Fillers from Renewable Sources
At BioPowder.com, we specialize in producing fine, eco-friendly powders from 100% renewable sources. Our fillers are derived from top-grade side-stream raw materials, especially olive stones, allowing for any micron size customization. The Olea FP series, including hydrophobic options like H50 and H100, integrates seamlessly with both traditional and bio-resins, offering ecological benefits and significant cost savings due to their low density.
Versatile Applications and Benefits of Bio-Based Epoxy Fillers
Applications for Epoxy Fillers
- Industrial coatings: Our epoxy fillers are engineered for various textures and viscosities, commonly used in construction. The integration of epoxy with polyurethane systems enhances durability, making them ideal for coatings on concrete, metals, wood, and carbon fibres. Bio-based fillers add structural integrity with reduced ecological impact.
- Wood repair and putty: Perfect for restoring wooden floors and furniture, our natural fillers maintain colour consistency while enhancing abrasion resistance.
- Composite Materials: When used in epoxy-based composites, our fillers boost renewable content, mechanical properties, and cost efficiency. They are optimal for applications requiring high load and adhesion, like sealants, engineering structures, and laminates.
Technical Advantages
- Strength and Durability: Featuring high tensile strength and adhesion, our fillers extend the durability of your materials against wear and environmental stresses.
- Water and Chemical Resistance: Provides an impermeable barrier, crucial for waterproofing needs in marine and outdoor applications.
- Sustainability: All fillers are sourced and manufactured with minimal carbon footprint, supporting companies aiming to promote ecological balance.
Epoxy Fillers / Filler Resin for Industrial Coatings
Epoxy resin formulations come in different textures and viscosity levels. They are mostly developed for applications in the construction industry, especially in form of coatings for surfaces such as concrete, plastics, metal, wood and carbon fibre - often with the aim of protecting the underlying material. Epoxy paints are coloured resin formulations found in many household appliances, vehicles and electrical installations.
In construction chemistries, epoxy coatings are often applied in conjunction with polyurethane (PU) systems. This is due to their complementary functionalities: epoxy, being less resistant to UV radiation (sunlight) and presenting a relatively low abrasion resistance, is often applied to a surface as a foundation layer. A PU coating is then applied on top as a finish layer. The mechanical properties of polyurethane coatings generally ensure a longer lifespan and better protective performance.
BioPowder.com epoxy resin fillers can be the ideal additive for both epoxy and PU coatings. Our line of functional powders, marketed under the brand Olea FP, was developed to add the following benefits:
- Strength and stability: thanks to excellent particle hardness and high fibre content
- Light weight: Our powder resin fillers only have a fraction of the density of conventional (mineral) fillers
- Bonding capacity and durability: for enhanced adhesion to concrete and other materials
- Possible acceleration of curing and hardening times
- Viscosity control: varying doses of Olea FP resin fillers can lead to increased or reduced viscosity and flowing behaviour of different coating formulations
- Unique texture effects: coarser grades of our epoxy fillers, i.e. particles with a larger diameter, make it easy to create granular surface textures, anti-slip coatings and a myriad of decorative possibilities
- Ecological footprint: all our resin fillers are made from upcycled circular raw materials. Manufacturing is resource-saving and waste-reducing, which makes Olea FP an excellent choice for carbon-negative coating formulations
Nowadays, new standards also apply for functional and decorative floorings, for example in industrial plants, healthcare centres and retail outlets: they need to be free of potentially harmful substances (e.g. isocyanates, BPA) but still have high abrasion resistance and stability. Biodegradable epoxy resin fillers with a high hardness such as Olea FP support your developments in that direction!
To reduce your testing effort, we have created our own flooring line: naturazzO Resilient Floors are a unique resin mix with Olea FP as fillers. The formula can be customised with different natural colourants and BioPowder.com olive stone granules as texturizers and anti-slip additives.
Epoxy Fillers for Wood Repair and Putty Products
Epoxy resins are widely used to restore and repair wooden floors and furniture: cracks are filled with a resin that matches the colour of the object. Achieving such colour control has long been a challenge for formulators of bio-based epoxies. Our BioPowder.com Olea FP epoxy filler powder was designed for use in epoxy-based putties and pastes. As in coatings, our natural particles can act as reinforcing fibres besides adding texture, abrasion resistance and durability.
Moreover, Olea FP can prevent colour modification in liquid and semi-solid formulations. The light beige powder additive remains stable, which facilitates blending with pigments and other (natural) agents.
Epoxy Fillers for Epoxy-Based Composites
Epoxies are popular components of bio-based composites, and so are biodegradable epoxy resin fillers. In epoxy composites, the resin is essentially a binder that holds together reinforcing fibres of different types. BioPowder.com resin powders can offer a double advantage in this context:
1. Our epoxy fillers can boost the renewable content, enhance mechanical properties and reduce costs of the resin, similar to the ways explained in the above section on coatings.
2. Natural epoxy fillers can be the reinforcing fibres: our diverse range of epoxy fillers includes both fine powders and larger, granular particles. This translates into countless texturing possibilities, if desired with a nature-inspired touch.
Excellent results can be achieved by using Olea FP as hydrophobic epoxy fillers for epoxy resin blends with rubber. Especially in high-load applications, those composites are a number one choice thanks to their adhesive properties.
Epoxy composites are used in a wide number of industrial products, such as
- sealants and adhesives
- highly resistant engineering structures
- laminates
- carbon-epoxy composites
When looking at specific material applications, epoxy fillers are mainly used in the following industries:
- Shipbuilding: to protect the underlying material, the market has seen innovative yachtcare epoxy fiber filler solutions. To cater to this demand for high-tech epoxy fillers, we offer fully natural yachtcare high build epoxy filler systems as well as yachtcare epoxy additives with excellent resistance parameters. Our epoxy filler for boats is easy to apply and well suited to a variety of protective coatings.
- Construction: our epoxy fillers in powder and granular form are suitable for the use in construction materials with exposure to the elements. The most common applications include: epoxy filler for tiles, epoxy filler for metal, epoxy filler for plastic, epoxy filler for concrete, epoxy resin filler for wood, epoxy fiber filler, epoxy thickener, epoxy filler for wood, f18 epoxy filler, etc.
- Fibre technology: especially in solutions where conventional epoxy fillers (e.g. epoxy filler fibreglass) have been used, our innovative functional fillers can add unique reinforcing and texture properties. In certain composite applications, BioPowder.com epoxy fillers are recommended in combination or as an alternative to carbon fibre-based solutions. The wide range of our epoxy filler material options can also facilitate the creation of systems where bio-based epoxy fillers are to be paired with synthetic ones.
The BioPowder.com epoxy resin filler solution is completely safe and therefore highly suitable for composites used in interiors. They facilitate formulation of materials to be used for frequent human contact, such as automotive parts, biopolymers for medical parts and indoor coatings. Our epoxy fillers are extremely versatile and open new possibilities for the creation of textured surfaces.
Innovating Bio-Based Coatings at BioPowder Application Lab
Maximize your innovation potential with BioPowder's dedicated R&D hub, the BioPowder Application Lab. We specialize in optimizing bio-based coatings by offering assistance in formulating sustainable epoxy and polyurethane blends. Whether you need R&D support or ready-to-use formulations, partner with BioPowder for commercially viable, eco-conscious solutions.
Our Application Lab offers formulators:
- Hands-on R&D assistance: Improve your existing formulations by reducing their carbon footprint through practical testing and the integration of Olea FP.
- Ready-to-use formulations: Ideal for brands and manufacturers without laboratory facilities, we provide market-ready solutions incorporating Olea FP and commercially available binder systems.
- Support with bio-based binders: We offer insights and assistance in using plant-derived alternatives to conventional petroleum-based resins, aiding your transition to bio-based materials.
Collaborating with BioPowder gives you access to our market insights and technical expertise, expediting the development and market introduction of innovative, sustainable coating solutions.
Explore Sustainable Epoxy Solutions with BioPowder.com
BioPowder.com stands out for delivering high-quality, sustainable epoxy resin fillers for various industrial needs. With our expertise, businesses can transition towards more eco-friendly, high-performance materials. For more details or specific requirements, contact us to explore how our bio-based fillers can improve your projects.
Frequently Asked Questions (FAQ): Epoxy Fillers / Filler Resin
Can epoxy resin be used as a filler?
Yes, epoxy resin serves effectively as a filler, providing robust adhesion and impressive resistance against harsh conditions.
What does epoxy filler do?
An integral part of the construction and manufacturing sectors, epoxy fillers – or epoxy resins as they are also known – serve a multitude of purposes. The application of this element is commonly observed in industries, including automotive, marine construction, and aerospace. Epoxy fillers formulate a robust bond, filling in gaps and voids in structures, thus ensuring durability and resistance against wear. This high-strength adhesive is attributed to its extensive use in heavy-duty applications. Epoxy fillers, especially those developed by BioPowder.com, also play a crucial role in surface protection. These biobased fillers create a solid, impenetrable layer when applied to surfaces, thus minimising the chances of moisture intrusion and corrosion development. Equipped with superior sealing abilities, epoxy resins ensure a dust and stain-resistant surface, enhancing the lifespan of numerous industrial and commercial structures. Furthermore, the products developed by BioPowder.com further reduce their carbon footprint, aimed specifically at businesses committed to maintaining an ecological balance. In a nutshell, the implementation of epoxy fillers not only consolidates structure strength but also aids in preserving the exteriors against environmental distress. BioPowder.com is committed to providing an effective, sustainable solution for companies across multiple sectors.
Is epoxy a good filler?
Absolutely, due to its strong bonding abilities and versatile applications across varied industries, epoxy fillers are a preferred choice.
How strong is epoxy filler?
Epoxy fillers offer remarkable strength, sustaining structural integrity even under extreme conditions, suitable for heavy-duty applications.
How do you mix epoxy fillers?
To achieve an effective mix of epoxy fillers, businesses must follow a precise process, ensuring the resultant product maintains its intrinsic properties and effectiveness. Firstly, a binder, typically formed of hardeners and resins, should be prepared. The ratio of these components is often 1:1, but it is advisable to follow the manufacturer's instructions to attain the best outcome. A blending instrument, such as a mixer or spatula, is then used to combine the components until a uniform consistency is achieved.
Once the binder is ready, the epoxy filler can be added. The volume to use will depend on the desired thickness and strength of the final product. Typically, an equal ratio of binder to filler proves effective. The mixture should be stirred continuously until a homogeneous, lump-free consistency is reached. The use of biobased epoxy fillers from BioPowder.com guarantees superior product performance and environmental friendliness.
The final mixture is now ready for application. Note that epoxy mixtures have a limited pot life and should be used immediately. After application, the epoxy requires a specific cure time to harden and achieve its maximum strength. This time-frame can vary depending on the specific product used and the environmental conditions. By following this procedure, businesses and manufacturers can ensure they efficiently mix epoxy fillers to attain an optimised final product.
How much filler should be added to epoxy?
It is crucial to strike a balance when adding fillers to your epoxy resins. The amount of filler can vary online depending on the intended use and desired properties of the end product. Often, a filler to epoxy ratio of 1:1 per volume can be a good starting point. However, specific epoxy formulations might demand different proportions. A higher percentage of filler may result in a stiffer, more heat-resistant compound, while a lower percentage may provide added flexibility and extended pot life. For high-strength applications, such as in the aerospace or automotive industries, it may be necessary to use less filler to maintain the epoxy's inherent strength. Please always consult the technical data sheets provided by the manufacturer for exact proportions and usage instructions. While BioPowder.com specialises in biobased fillers suitable for eco-conscious firms, other forms of epoxy fillers also exist, including glass, phenolic, and metallic fillers. Each type of filler can impart its own unique benefits and properties to the epoxy. Remember, determining how much filler to add to your epoxy is a practical decision based on several factors like your targeted properties, application, and cost. Therefore, it is imperative to carry out trials before scaling up your process.
How do you apply epoxy fillers?
For businesses seeking to improve their manufacturing processes or optimise their products, the application of epoxy fillers becomes integral. Biobased epoxy fillers, like those produced at BioPowder.com, feature various usage benefits including higher strength, lower warpage, less shrinkage and excellent thermal stability. Commencing the application process requires careful preparation. Firstly, ensure the area that needs filler application is clean, dry, and free of all loose particles. This acts to guarantee the highest level of adhesion
Following this, mix the biobased epoxy resin and hardener at the recommended manufacturer ratios. Companies should stir the mixture thoroughly until it reaches a uniform consistency. On reaching this stage, add the biobased epoxy fillers, stirring continuously until the mixture is uniform again.
Next, firms should apply fillers using a putty knife or similar tool. It's wise to overfill the area slightly to allow for shrinkage upon hardening. After application, it's essential to allow ample time for the epoxy filler to cure completely before proceeding with any finishing processes.
Thus, enterprises can maximise the utilisation of epoxy fillers, paving the way for improved manufacturing practices. By understanding the correct application process, companies can take full advantage of the inherent benefits biobased epoxy fillers offer.
Is epoxy filler better than polyester filler?
When it comes to selecting suitable fillers for industry applications, the choice between epoxy fillers and polyester fillers often presents a dilemma. Both fillers have their merits; however, epoxy fillers are known for their superior qualities in several aspects.
Unlike polyester fillers, epoxy fillers exhibit exceptional adhesion properties, making them ideal for adhering to most substrates. Their superior bonding ability largely contributes to the long-lasting and durable results gained from their use. Such a property is beneficial for firms seeking an extended lifespan for their applied products.
Flexibility is another attribute that gives epoxy fillers an edge over polyester fillers. This attribute makes epoxy fillers the go-to option for applications that require materials with substantial flexibility and superior tensile strength.
Epoxy fillers are also recognised for their excellent chemical resistance. Compared to polyester fillers, they offer improved resilience against common industrial chemicals, another aspect that firms often consider when choosing fillers.
Moreover, recent advances in technology have allowed the development of bio-based epoxy fillers, like those manufactured by BioPowder.com. These fillers, sourced from renewable resources, are not only high-performing but environmentally conscious, contributing positively towards creating a sustainable future.
Overall, while both types of fillers have their pros and cons, the high-adhesion, flexibility, chemical resistance, and sustainability of epoxy fillers make them an excellent choice for a broad scope of industrial applications.
How long does epoxy filler last?
Epoxy fillers, commonly utilised due to their resistive attributes and robustness, are famed for their outstanding longevity. The lifespan of these fillers will largely depend on several factors, such as the application technique, environmental conditions, and the specific type of the epoxy used.
On average, most epoxy fillers will maintain their effectiveness for around 1 to 2 years in harsh conditions, whereas indoor applications could last as long as 5 years or more. However, epoxy fillers produced and supplied by BioPowder.com are formulated utilising biobased ingredients, enhancing their performance and longevity significantly. When used appropriately and subjected to regular maintenance, top-tier biobased epoxy filler products from BioPowder.com can last substantially longer, thereby ensuring resilience and longevity that translates to cost savings for businesses.
While the general lifespan of epoxy fillers is impressive, it's the prolonged durability of BioPowder.com products that truly make a remarkable difference for firms seeking reliable fillers for a variety of applications. Therefore, businesses in multiple industries can rely on these premium, biobased epoxy fillers to deliver enduring results that stand the test of time.
Is epoxy filler waterproof?
Our epoxy fillers provide excellent water-resistant barriers, crucial for applications in marine environments and other moisture-exposed settings.
Is epoxy wood filler strong?
Undeniably, a wood epoxy resin filler is characterised by its impressive strength.
Epoxy fillers are used extensively within various industries, particularly appreciated for their high-performance attributes. A distinct advantage of these superior fillers is the exceptional strength they offer when used in wood repair and restoration. The long-lasting bond they form ensures a robust connection between surfaces, making them as efficient and dependable as they are eco-friendly.
Epoxy wood fillers are resistant to both internal and external factors, including adverse conditions such as moisture, extreme temperatures, and even insects. This level of resilience ensures that the applied epoxy filler maintains its strong grip and remains in excellent condition even after years of usage.
Indeed, bio-based epoxy fillers from BioPowder.com not only sustain the structural integrity of the wood, but they also aid in maintaining its aesthetic appeal. Whether the filler is applied on hardwood or softwood, the repair will blend seamlessly with the original piece while retaining an unwavering degree of strength.
Therefore, companies across different sectors can lean on the unmatched strength and durability of epoxy wood fillers to guarantee professional and long-lasting repair solutions. Trust in the power and reliability of bio-based epoxy fillers from BioPowder.com, where strength meets sustainability.
Are there any minimum order quantities for your resin fillers / filler resin?
We supply exclusively to business customers, i.e. industrial manufacturers and specialised laboratories. Hence, our resin fillers are available as palleted batches with standard packaging units of 25kg bags. Although we are willing to supply individual 25kg bags, you will obtain a much better value-for-money when purchasing larger volumes.
Which regulatory framework applies to BioPowder.com natural resin fillers / filler resin?
Our assortment is made entirely of safe, biological by-products from the olive and fruit processing industry. Hence, BioPowder.com epoxy powders are exempt from regulatory frameworks for chemicals such as Regulation (EC) 1907/2006 (REACH).
To which destinations can you ship your epoxy resin filler products?
Thanks to our global logistics network, we can ship all our epoxy resin fillers to your doorstep – both in Europe and worldwide. In some instances, we sell through specialised resellers and partner companies. Please ask us for guidance.
Are you manufacturing bespoke resin fillers?
Yes, besides certain standardised resin powder grades, we offer tailored additive solutions. We are open to processing our natural raw materials into any possible particle size range. Our expertise allows us to create resin fillers for a variety of requirements and texture effects. Please contact us for further information.
Where do your raw materials come from?
All our natural raw material providers are located in proximity to our production facility in Southern Spain. Hence, our epoxy filler range is made from local by-products by local people.
What is the carbon footprint of your epoxy fillers?
Numerous criteria have been considered throughout our procurement, production and logistics processes of our epoxy fillers. Resource use is kept down to a minimum and power is the main utility consumed in our factory. Due to local sourcing, we have minimised internal logistics, and we generally opt for the carbon-friendly seafreight option when exporting our resin fillers overseas.
What is the availability of your natural resin fillers?
As a leading specialist for natural powder additives, we strive to fulfil our orders in a timely and 100 % reliable manner. Our long-standing market experience and stable procurement conditions allow us to produce large volumes on a continuous basis. Therefore, we can fulfil long-term supply contracts and are pleased to receive recurring orders.
